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Performance Improvement of Open Hearth Furnace using Kaizen

Author(s):

Nitinchandra Rameshchandra Patel , G H PATEL COLLEGE OF ENGINEERING AND TECHNOLOGY, V.V.NAGAR; Sanjay C Shah, PARUL INSTITUTE, WAGHODIA; Sankalp K Kulkarni, GCET, V.V.NAGAR

Keywords:

Kaizen, Brain Storming, Cause and Effect Diagram,, Thermal Efficiency of the Furnace, Heat Losses and Coke Consumption

Abstract

Furnace of foundry shop is used for demonstration of casting and fluidity test. Certain problems associated with furnace performance observed were: higher fuel consumption, considerable heat losses, time required to melt the metal was high and smoky environment of foundry shop. Kaizen, a Japanese philosophy is used as a tool to improve the performance of the furnace by modifying existing workshop furnace. After modifications rigorous testing was done on furnace showing increase in efficiency, lesser heat losses, reduced time to melt metal, achievement of higher pouring temperature, proper flow of exhaust gases to atmosphere through the stack.

Other Details

Paper ID: IJSRDV4I100258
Published in: Volume : 4, Issue : 10
Publication Date: 01/01/2017
Page(s): 602-605

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